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Total Training Support's Integrated Training System. We are sure you will
need no other reference material to pass your EASA Part-66 exam in this Module.
These notes have been written by instructors of EASA Part-66 courses,
specifically for practitioners of varying experience within the aircraft
maintenance industry, and especially those who are self-studying to pass the
EASA Part-66 exams.
They are specifically designed to meet the EASA Part-66 syllabus and to answer
the questions being asked by the UK CAA in their examinations.
The EASA Part-66 syllabus for each sub-section is printed at the beginning of
each of the chapters in these course notes and is used as the “Learning
Objectives”.
We
suggest that you take each chapter in-turn, read the text of the chapter a
couple of times, if only to familiarise yourself with the location of the
information contained within. Then, using your club66pro.co.uk
membership, attempt the questions within the respective sub-section, and
continually refer back to these notes to read-up on the underpinning knowledge
required to answer the respective question, and any similar question that you
may encounter on your real Part-66 examination. Studying this way, with the help
of the question practice and their explanations, you will be able to master the
subject piece-by-piece, and become proficient in the subject matter, as well as
proficient in answering the CAA style EASA part-66 multiple choice questions.
The course
notes are written to suit Licence category 'B1' and 'B2', but are also suitable
for Licence category 'A'.
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Now available
with the option of a 1-month discounted
club66pro.co.uk
membership (Module 6) voucher. This allows you unlimited EASA Part-66 question
practice and feedback within the membership period.
The
Tutorial Support service allows you to ask any question you wish, regarding
any of the multiple-choice questions on the question practice website, or about
any subject within these course notes that you may need additional assistance
with. A Subject Specialist will respond to your query within hours
- often within minutes.
With the
Tutorial Support service, you are also provided with links to additional
online source material for full explanations to most of the multiple-choice
questions, thus giving you access to an unrivalled and fully Integrated
Training System.
To use the club66pro.co.uk service with your course notes purchase, please go to
club66pro.co.uk and register an account. Please register under the
same name as you have used to purchase the course notes (or otherwise, email us
with details of the other name you wish to use, or have used, when you register
with the club66pro.co.uk website). We will annotate your account with details of
your voucher. You can redeem your voucher at any time in the future - it does
not become active immediately - just log in to your account at
club66pro.co.uk, click Order Modules, and click on the Voucher, when you are
ready to start practicing questions. The offer is not redeemable for cash, and
is not transferable. Keyaccount members can have 1-month extension on their
keyaccount membership, or additional respective module opened, whichever is
preferred.
CONTENTS
Module 6.1 - Aircraft Materials - Ferrous
Materials Testing
- Properties of Materials
- Tensile Testing
- Compression Test
- Hardness Tests
- Impact Testing
- Creep
- Fatigue
Aircraft Materials - Ferrous
- Introduction
- Iron Production
- Steelmaking
- Steel
- Micro-structure of Steel
- Heat Treatment of Steel
- Alloying Elements in Steel
- Identification Tests
Module 6.2 - Aircraft Materials – Non-Ferrous
- Pure Metals
- Aluminium Alloys
- Magnesium Alloys
- Copper Alloys
- Nickel and Nickel Alloys
- Tungum
- Lead and Lead Alloys
- Titanium and Titanium Alloys
- Identification Tests
- Summary of Properties and Uses of Common Metals
- Metal Forming Methods
Module 6.3 - Aircraft Materials – Composite and
Non-Metallic
Plastics and Elastomers
- Thermoplastic Materials
- Thermosetting Materials
- Resins
- Advantages of Plastics
- Disadvantages of Plastics
- Some Common Plastics
- Some Special Engineering Plastics
- Elastomers
- Plastic Manufacturing Processes
Non-Metallic Components
Adhesives and Sealants
- Sealing Compounds
- Glossary of Adhesives Terms
Composites
- Types of Composites
- Composite Structures
- Composites Fibres
- Composite Matrices
- Fabrication Techniques for Composites
- Trimming and Drilling of Composites
- Composite Inspection
- Repairing Composite Structures
- Glossary of Composites Terms
Wood and Wood Structures
- Wood Types
- Adhesives for Wood
- Inspection of Wood and Wood Structures
- Repairs to Wood Structures
- Finishing Wood Structures
Fabric Covering
- Problem Areas
- Fabric Types
- Fabric Covering Methods
- Application of Dope
- Inspection and Testing
- Repairs to Fabric Covering
Module 6.4 - Corrosion
- Introduction
- Chemical Corrosion (Oxidation)
- Electrochemical (Galvanic) Corrosion
- Types of Corrosion
- Galvanic Corrosion
- Surface Corrosion
- Intergranular Corrosion
- Exfoliation Corrosion
- Stress Corrosion
- Fretting Corrosion
- Crevice Corrosion
- Filiform Corrosion
- Pitting Corrosion
- Corrosion Fatigue
- Microbiological Contamination
- Hydrogen Embrittlement of Steels
- Factors Affecting Corrosion
- Common Metals and Corrosion Products
- Corrosion Removal
- Acid Spillage
- Alkali Spillage
- Mercury Spillage
- Permanent Anti-Corrosion Treatments
- Locations of Corrosion in Aircraft
Module 6.5 - Fasteners
Screw Threads
- Standards
- The Inclined Plane and the Helix
- Screw Thread Terminology
- Screw Thread Forms
- Classes of Fit
- Measuring Screw Threads
Bolts, Studs and Screws
- British Bolts
- American Bolts
- Special Bolts
- Metric Bolts
- Nuts
- Screws
- Washers
- Studs
- Thread Inserts
- Dowels and Pins
Locking Devices
- Spring Washers
- Shake-Proof Washers
- Tab Washers
- Lock Plates
- Split (Cotter) Pins
- Locking Wire
- Quick-Release Fasteners
- Circlips and Locking Rings
- Keys and Keyways
- Peening
- Glue/Adhesive Bonded Joints
- Welding
- Soft Soldering
- Hard Soldering
Aircraft Rivets
- British Solid Rivets
- American Solid Rivets
- Heat-Treatment and Refrigeration of Solid
Rivets
- Solid Rivet Head Types
- Blind and Hollow Rivets
- Special Fasteners
Module 6.6 - Pipes and Unions
- Introduction
- Rigid Pipes
- Semi-Rigid Fluid Lines (Tubes)
- Flexible Pipes (Hoses)
- Unions and Connectors
- Banjo Coupling
Module 6.7 - Springs
- Types of Springs
- Spring Dimensions
- Spring Forces
- Spring Characteristic
- Spring Materials
Module 6.8 - Bearings
- Types of Bearings
- Ball Bearings
- Roller Bearings
- Other Bearing Types and Features
- Limit System
Module 6.9 - Transmissions
- Belts and Pulleys
- Gear Types
- Gear Trains and Gear Ratios
- Reduction Gears
- Accessory Unit Drives
- Gear Terms
- Gear Lash and Pattern
- Chains and Sprockets
Module 6.10 - Control Cables
- Control Cables
- Cable System Components
- Bowden Cables
- Teleflex Control Systems
Module 6.11 - Electrical Cables and Connectors
- Cable Performance
- Cable Size
- Classification of Cables
- Cable Types
- Conductor Material and Insulation
- Wire Gauge Systems
- Wire Identification
- Wire Installation and Routing
- Connectors
- Crimping
- Wire Splicing
- Bend Radius
- Sleeving
- Shielding
All notes
provided by Total Training Support come with the following feedback
service:
If you
encounter any question either within the respective module on the club66
professional website (www.club66pro.co.uk)
or in your actual Part-66 exam, which cannot be answered anywhere within these
notes, please email us the question. One of our subject specialists will review
the question, and if necessary, add an additional explanation into these notes.
We will email you back the answer they provide.